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Material Consumption Reference

Theoretical consumption of cement, sand, aggregate, mortar and paint for the items an estimator prices every day — with the arithmetic shown, so you can check any figure yourself instead of trusting a memorised number.

Read this first. Every figure on this page is a theoretical, nominal-mix derivation — useful for a quick desk check of an estimate, an indent, or a contractor's material claim. Actual payment and material reconciliation are governed by your organisation's schedule of rates and its analysis of rates, the sanctioned norms, and the contract. Where the departmental analysis gives a different constant, the analysis wins. How an analysis of rates builds these constants into a full item rate is explained in Analysis of Rates, step by step.

How the arithmetic works

Three constants drive everything below. Wet (compacted) volume is converted to dry loose volume, the dry volume is split in the mix proportion, and the cement share is converted to 50 kg bags.

Dry volume : concrete = wet volume × 1.54 mortar = wet volume × 1.33 Cement : dry volume ÷ (sum of mix parts) e.g. 1:2:4 → ÷ 7 Bags : cement volume ÷ 0.0347 m³/bag (1 bag = 50 kg; 1440 kg/m³ ⇒ 28.8 bags/m³)

For plaster, an allowance of about 20 % is added to the wet volume for unevenness of the wall face and dubbing out, before applying the 1.33 dry factor. Sand and aggregate follow directly as (their mix part) × (cement volume).

1 · Cement consumption for common items

Per unit of finished work, nominal mixes. The last column shows exactly how the number falls out of the mix arithmetic — reproduce it on a slip of paper before you rely on it.

Item of work Unit Cement Sand Coarse aggregate Derivation (bags)
PCC 1:4:8 (M7.5) — levelling course, foundation bedding m³ 3.41 bags (≈171 kg) 0.47 m³ 0.95 m³ 1.54 ÷ 13 = 0.1185 m³ ÷ 0.0347 = 3.41
PCC 1:3:6 (M10) — mass concrete, footings below plinth m³ 4.44 bags (≈222 kg) 0.46 m³ 0.92 m³ 1.54 ÷ 10 = 0.154 m³ ÷ 0.0347 = 4.44
RCC M15 (1:2:4) — lightly loaded members, lintels, small slabs m³ 6.34 bags (≈317 kg) 0.44 m³ 0.88 m³ 1.54 ÷ 7 = 0.220 m³ ÷ 0.0347 = 6.34
RCC M20 (1:1.5:3) — general structural concrete (min. grade for RCC per IS 456) m³ 8.06 bags (≈403 kg) 0.42 m³ 0.84 m³ 1.54 ÷ 5.5 = 0.280 m³ ÷ 0.0347 = 8.06
Brick masonry in CM 1:6 — modular bricks, 10 mm joints (≈500 bricks/m³) m³ 1.28 bags (≈64 kg) 0.27 m³ — 0.31 ÷ 7 = 0.0443 m³ ÷ 0.0347 = 1.28
12 mm plaster in CM 1:6 — internal wall faces m² 0.079 bags (≈3.9 kg) 0.0164 m³ — 0.012 ×1.2 ×1.33 ÷ 7 ÷ 0.0347 = 0.079
20 mm plaster in CM 1:4 — external faces, rough side of walls m² 0.184 bags (≈9.2 kg) 0.0255 m³ — 0.020 ×1.2 ×1.33 ÷ 5 ÷ 0.0347 = 0.184
20 mm flooring bedding in CM 1:4 — under tile / stone flooring (laid on a prepared base, so no unevenness allowance) m² 0.153 bags (≈7.7 kg) 0.0213 m³ — 0.020 ×1.33 ÷ 5 ÷ 0.0347 = 0.153
Notes on the table. Brickwork uses 0.23 m³ wet mortar per m³ of masonry, which becomes ≈0.31 m³ dry after the 1.33 factor plus frog-filling and wastage. For tile and stone flooring, most departmental analyses add a neat cement slurry over the bedding (a commonly used figure is around 4.4 kg/m² for stone flooring) — take that quantity from the governing analysis, it is in addition to the bedding cement above. Mixes richer than M25 are design mixes: cement content comes from the approved mix design, not from this table.

2 · Mortar volumes

Once you know the dry mortar volume, any mix can be costed: cement = dry volume ÷ (1 + n) for a 1:n mix, sand is the rest.

Per m³ of brick masonry & per m³ of wet mortar

QuantityValue
Wet mortar per m³ brickwork (modular bricks, 10 mm joints)0.23 m³
Dry mortar per m³ brickwork (×1.33, incl. frogs & wastage)≈0.31 m³
Cement per m³ wet mortar, CM 1:3 (1.33 ÷ 4)0.333 m³ ≈ 9.58 bags
Cement per m³ wet mortar, CM 1:4 (1.33 ÷ 5)0.266 m³ ≈ 7.67 bags
Cement per m³ wet mortar, CM 1:5 (1.33 ÷ 6)0.222 m³ ≈ 6.39 bags
Cement per m³ wet mortar, CM 1:6 (1.33 ÷ 7)0.190 m³ ≈ 5.48 bags

Dry mortar per m² of plaster, by thickness

Plaster thicknessWet vol. + 20 %Dry mortar (×1.33)
6 mm (ceilings, soffits)0.0072 m³0.0096 m³
10 mm0.0120 m³0.0160 m³
12 mm (usual internal coat)0.0144 m³0.0192 m³
15 mm0.0180 m³0.0239 m³
20 mm (external / rough face)0.0240 m³0.0319 m³

The +20 % covers wall unevenness and dubbing; drop it where the substrate is already true (e.g. bedding on a levelled base course, as in table 1).

3 · Paint, primer & putty — typical coverage

Coverage varies with surface porosity, dilution and applicator — these are typical planning figures. Always follow the manufacturer's datasheet, and the coats and coverage specified in the sanctioned item.

FinishTypical coverageRemarks
Plastic emulsion (interior)10–12 m²/L per coatTwo coats over primed, puttied surface is the usual specification.
Wall primer (water-thinnable)8–10 m²/L per coatOne coat before putty/emulsion on new plaster; new plaster must be cured and dry.
Synthetic enamel9–11 m²/L per coatOn wood/steel over the appropriate primer; two coats usual for new work.
Red-oxide / zinc-chrome metal primer≈9–12 m²/L per coatSteel doors, windows, grills and railings before enamel.
Acrylic wall putty≈1.0–1.4 m²/kg for two coatsConsumption rises sharply on uneven plaster — measure a trial bay if in doubt.
Cement paint (exterior)≈2.5–4 m²/kg for two coatsApplied on wetted surface; coverage depends heavily on texture.
Whitewash (lime)—Traditionally measured by coats, not coverage; lime slaked on site. Priced per m² per coat in the SoR.

4 · Handy densities & unit weights

For converting between volume and weight in indents, lead statements and material reconciliation.

MaterialTypical densityHandy form
Cement (bulk)1440 kg/m³28.8 bags/m³ · 1 bag = 50 kg = 0.0347 m³ ≈ 1.226 cft
Sand (dry, loose)1600 kg/m³1 m³ ≈ 1.6 t; bulking of moist sand can be 20–30 % — measure boxes accordingly
Coarse aggregate, 20 mm (loose)≈1475 kg/m³1 m³ ≈ 1.47 t
Steel7850 kg/m³Bar weight = d²/162 kg/m (d in mm) — e.g. 12 mm ⇒ 0.889 kg/m
Plain cement concrete≈2400 kg/m³—
Reinforced cement concrete≈2500 kg/m³Standard design value for dead-load
Brick masonry≈1900–1920 kg/m³Common burnt-clay bricks in cement mortar
Water1000 kg/m³1 L = 1 kg

5 · Cement consumption factors — ready reckoner (DSR-style items)

The full factor table in one place, for theoretical-consumption statements and cement registers — item descriptions in the style your schedule of rates uses. DSR/SoR item numbers change with every edition, so instead of printing numbers that will go stale, the downloadable sheet carries a blank “your item ref” column: fill it once against your organisation's current schedule and the reckoner becomes your own.

⬇ Download factors (CSV)
Item of workUnitCement (kg)Bags (50 kg)Basis
Plain & reinforced concrete
PCC 1:5:10 (40 mm nominal aggregate)m³138.62.77nominal mix · dry factor 1.54
PCC 1:4:8m³170.63.41nominal mix · dry factor 1.54
PCC 1:3:6m³221.84.44nominal mix · dry factor 1.54
PCC / RCC 1:2:4 (M15 equivalent)m³316.86.34nominal mix · dry factor 1.54
RCC 1:1.5:3 (M20 equivalent)m³403.28.06nominal mix · dry factor 1.54
RCC 1:1:2 (M25 equivalent)m³554.411.09nominal mix · dry factor 1.54
RCC design mix M20–M30 (with admixture)m³300–4006.0–8.0approved mix design governs
Cement mortars (per m³ of wet mortar)
CM 1:3m³478.89.58dry factor 1.33
CM 1:4m³383.07.67dry factor 1.33
CM 1:5m³319.26.39dry factor 1.33
CM 1:6m³273.65.48dry factor 1.33
CM 1:8m³212.84.26dry factor 1.33
Masonry
Brick masonry in CM 1:4 (one-brick & thicker)m³89.31.79≈0.31 m³ dry mortar/m³
Brick masonry in CM 1:5m³74.41.49≈0.31 m³ dry mortar/m³
Brick masonry in CM 1:6m³63.81.28≈0.31 m³ dry mortar/m³
Half-brick (100 mm) wall in CM 1:4m²8.90.18≈0.031 m³ dry mortar/m²
Hollow concrete block 200 mm wall in CM 1:4m²3–40.06–0.08joint volume varies with block
Random rubble masonry in CM 1:6m³≈93≈1.86≈0.34 m³ wet mortar/m³
Plastering (per m², incl. 20 % unevenness)
6 mm ceiling plaster CM 1:3m²3.50.069t ×1.2 ×1.33
12 mm plaster CM 1:4m²5.50.110t ×1.2 ×1.33
12 mm plaster CM 1:6m²3.90.079t ×1.2 ×1.33
15 mm plaster CM 1:4m²6.90.138t ×1.2 ×1.33
15 mm plaster CM 1:6m²4.90.099t ×1.2 ×1.33
20 mm plaster CM 1:4m²9.20.184t ×1.2 ×1.33
Flooring & allied
40 mm cement concrete floor 1:2:4 (IPS)m²12.70.250.04 × concrete coefficient
25 mm cement concrete floor 1:2:4m²7.90.160.025 × concrete coefficient
20 mm bedding CM 1:4 under tile/stonem²7.70.153no unevenness allowance
Cement slurry bonding / jointing coatm²4.40.09customary norm
Neat cement punning over floor / dadom²≈2.75≈0.06customary norm
40 mm DPC in CC 1:2:4 (waterproofing compound extra)m²12.70.250.04 × concrete coefficient
Using these factors. They are theoretical constants for desk checks, cement indents and theoretical-consumption statements — the same arithmetic as sections 1–2, gathered into one printable table. Where your organisation's analysis of rates or the current DSR gives a different constant for an item, that figure governs payment and recovery. A variation of a few per cent between theoretical and actual consumption is normal; persistent larger gaps are what the cement register is there to catch.

Work it out live

The calculators apply exactly the arithmetic above to your own dimensions — quantities, bags rounded up, and the full breakdown.

🧱

Concrete calculator

Any nominal mix, any member size — cement, sand and aggregate per your volume.

Open calculator →
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Brickwork calculator

Bricks, mortar and cement for a wall from its length, height and thickness.

Open calculator →
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Flooring & paint calculator

Bedding mortar, tiles and paint quantities for finishing items.

Open calculator →

All tools: Calculators · background reading: Analysis of Rates, step by step · Preparing a Detailed Estimate

These figures are an educational aid for quick checks. Always verify against your organisation's schedule of rates, the governing IS codes and the contract before use.